Difference between revisions of "Preservation by drying, salting or freezing"

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If a fresh animal skin can not be [[leather production|processed]] immediately in the [[tannery]], it must be stored and preserved in order to prevent the decay process. This must be done quickly, because uncontrollable bacterial growth starts after approximately 2 hours following slaughter. The bacterial attack leads to the destruction of the skin (putrefaction) and thus to the unuseability of [[fur]] or [[leather]]. Optimal is an intermediate storage at 4 - 7 ° C. Also the hanging to drain the blood is important.
+
If a fresh animal skin cannot be [[leather production|processed]] immediately in the [[tannery]], it must be stored and preserved in order to prevent the decay process. This must be done quickly, because uncontrollable bacterial growth starts after approximately 2 hours following slaughter. The bacterial attack leads to the destruction of the skin (putrefaction) and thus to the unuseability of [[fur]] or [[leather]]. Optimal is an intermediate storage at 4 - 7 ° C. Also, the hanging to drain the blood is important.
  
 
Common methods of preservation are freezing, salting and drying.
 
Common methods of preservation are freezing, salting and drying.
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The salt preservation primarily causes a drainage of the skin. The salt used for salt preservation (chemical: sodium chloride) must be unused. A salt which has already been used for preservation, contains too many microorganisms and therefore does not guarantee good preservation when reused. The preservation salt should not have impurities due to iron compounds. Likewise, only very small amounts of calcium or magnesium compounds may be present as impurities.
 
The salt preservation primarily causes a drainage of the skin. The salt used for salt preservation (chemical: sodium chloride) must be unused. A salt which has already been used for preservation, contains too many microorganisms and therefore does not guarantee good preservation when reused. The preservation salt should not have impurities due to iron compounds. Likewise, only very small amounts of calcium or magnesium compounds may be present as impurities.
  
The method of salting is free of cooling, but must be carried out very conscientiously in order to avoid putrefaction of the skin. A sufficient amount of salt must be applied to the skin in such a way that it is completely saturated with it to stopp any bacterial growth in the skin. For this reason, the [[raw hide]] has to be salted with 40 - 50% salt in relation to the skin weight. This is more than one centimeter layer of salt on the [[flesh side]] of the skin. Therefore, a skin with 40 - 50 kg requires approximately 20 - 25 kg of salt.
+
The method of salting is free of cooling, but must be carried out very conscientiously in order to avoid putrefaction of the skin. A sufficient amount of salt must be applied to the skin in such a way that it is completely saturated with it to stop any bacterial growth in the skin. For this reason, the [[rawhide]] has to be salted with 40 - 50% salt in relation to the skin weight. This is more than one centimetre layer of salt on the [[flesh side]] of the skin. Therefore, a skin with 40 - 50 kg requires approximately 20 - 25 kg of salt.
  
 
The salt preservation can be carried out by sprinkling the skin with solid salt (dry salting) or by treating the skin with salt solutions (wet salting).
 
The salt preservation can be carried out by sprinkling the skin with solid salt (dry salting) or by treating the skin with salt solutions (wet salting).
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</p>
 
</p>
 
<p align=center>
 
<p align=center>
''Salted [[Deerskin|deer]] [[raw hide]].''<br></p>
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''Salted [[Deerskin|deer]] [[rawhide]].''<br></p>
 
<p>&nbsp;</p>
 
<p>&nbsp;</p>
  
Salted hides can be kept for several months and are resistant to temperature fluctuations. However, they must be stored in a certain manner after drying. Skin areas can not touch or lie on each other. Salted skins are a favorite food for mice and rats. The hides are to be kept in too humid air. They soon become a breeding ground for [[Vermin damage on leather|insects]] which lay their eggs on them.
+
Salted hides can be kept for several months and are resistant to temperature fluctuations. However, they must be stored in a certain manner after drying. Skin areas cannot touch or lie on each other. Salted skins are a favourite food for mice and rats. The hides are to be kept in too humid air. They soon become a breeding ground for [[Vermin damage on leather|insects]] which lay their eggs on them.
  
 
The process of seeding is carried out by hand, but also by machine.
 
The process of seeding is carried out by hand, but also by machine.
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</p>
 
</p>
 
<p align=center>
 
<p align=center>
''Salted Rohhaut in the [[tannery]].''<br></p>
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''Salted [[rawhide]] in the [[tannery]].''<br></p>
 
<p>&nbsp;</p>
 
<p>&nbsp;</p>
  
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The simplest and oldest preservation process is drying. The skin is thus stretched in the dry air in such a way that it can flow around the hide from all sides. The moisture required for the development of microorganisms is thereby removed from the skins. The skins should dry quickly, but in no case at too high temperatures (not above 30 ° C) and in no case in the sun or directly next to a radiator, since this leads to [[Shrunken leather - leather shrinkage|irreversible damage]] of the skin collagen! Dried leathers are hard.
 
The simplest and oldest preservation process is drying. The skin is thus stretched in the dry air in such a way that it can flow around the hide from all sides. The moisture required for the development of microorganisms is thereby removed from the skins. The skins should dry quickly, but in no case at too high temperatures (not above 30 ° C) and in no case in the sun or directly next to a radiator, since this leads to [[Shrunken leather - leather shrinkage|irreversible damage]] of the skin collagen! Dried leathers are hard.
  
The skin must not be exposed to moisture during drying (eg by sudden rain). Otherwise, the decomposition process is initiated, the skin starts to rot, and insects are being lured.
+
The skin must not be exposed to moisture during drying (e.g. by sudden rain). Otherwise, the decomposition process is initiated, the skin starts to rot, and insects are being lured.
  
  
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</p>
 
</p>
 
<p align=center>
 
<p align=center>
''Dryed [[fish leather#Stingray leather|Stingray leather]].''<br></p>
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''Dried [[fish leather#Stingray leather|stingray leather]].''<br></p>
 
<p>&nbsp;</p>
 
<p>&nbsp;</p>
  

Revision as of 11:00, 17 December 2016

LEATHER-DICTIONARY.jpg


If a fresh animal skin cannot be processed immediately in the tannery, it must be stored and preserved in order to prevent the decay process. This must be done quickly, because uncontrollable bacterial growth starts after approximately 2 hours following slaughter. The bacterial attack leads to the destruction of the skin (putrefaction) and thus to the unuseability of fur or leather. Optimal is an intermediate storage at 4 - 7 ° C. Also, the hanging to drain the blood is important.

Common methods of preservation are freezing, salting and drying.


Freezing - cooling

Freezing is the most straightforward method. The fresh skins are packed in plastic and stored in the cooling rooms. Apart from the necessary energy costs of cooling, this method has only advantages. The decomposition process is immediately stopped, the shelf life of the stored raw material is unlimited and, if necessary, the skins can be processed immediately - as just coming from the slaughter.


Rohhaut-gekuelt-02.jpg Rohhaut-gekuelt-01.jpg

Cooled Rawhide.

 

Salting

The salt preservation primarily causes a drainage of the skin. The salt used for salt preservation (chemical: sodium chloride) must be unused. A salt which has already been used for preservation, contains too many microorganisms and therefore does not guarantee good preservation when reused. The preservation salt should not have impurities due to iron compounds. Likewise, only very small amounts of calcium or magnesium compounds may be present as impurities.

The method of salting is free of cooling, but must be carried out very conscientiously in order to avoid putrefaction of the skin. A sufficient amount of salt must be applied to the skin in such a way that it is completely saturated with it to stop any bacterial growth in the skin. For this reason, the rawhide has to be salted with 40 - 50% salt in relation to the skin weight. This is more than one centimetre layer of salt on the flesh side of the skin. Therefore, a skin with 40 - 50 kg requires approximately 20 - 25 kg of salt.

The salt preservation can be carried out by sprinkling the skin with solid salt (dry salting) or by treating the skin with salt solutions (wet salting).


Salzkonserv.jpg Hirngerbung-Salzen.jpg

Salted deer rawhide.

 

Salted hides can be kept for several months and are resistant to temperature fluctuations. However, they must be stored in a certain manner after drying. Skin areas cannot touch or lie on each other. Salted skins are a favourite food for mice and rats. The hides are to be kept in too humid air. They soon become a breeding ground for insects which lay their eggs on them.

The process of seeding is carried out by hand, but also by machine.


Rohhaut-gesalzen-02.jpg Rohhaut-gesalzen-01.jpg

Salted rawhide in the tannery.

 

Drying

The simplest and oldest preservation process is drying. The skin is thus stretched in the dry air in such a way that it can flow around the hide from all sides. The moisture required for the development of microorganisms is thereby removed from the skins. The skins should dry quickly, but in no case at too high temperatures (not above 30 ° C) and in no case in the sun or directly next to a radiator, since this leads to irreversible damage of the skin collagen! Dried leathers are hard.

The skin must not be exposed to moisture during drying (e.g. by sudden rain). Otherwise, the decomposition process is initiated, the skin starts to rot, and insects are being lured.


Rochenleder-getrocknet-01.jpg

Dried stingray leather.

 

Additional information



Video about leather production


The leather production in a modern tannery.


Process steps in the leather production
storage - soaking - liming - fleshing - splitting - pickling - tanning - neutralising - withering - sorting - shaving - yeing (through colouring) and fatliquoring - drying - finish - softening - final check


Tanning methods
Chrome tanning - Vegetable-tanned leather - Synthetic tanning - Tanning with fats and oils


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